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In Honor of Nobel Laureate Dr. Avram Hershko
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SIPS 2024 takes place from October 20 - 24, 2024 at the Out of the Blue Resort in Crete, Greece

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PROGRAM NOW AVAILABLE - CLICK HERE

More than 540 abstracts submitted from over 50 countries


Featuring many Nobel Laureates and other Distinguished Guests

ADVANCED PROGRAM

Orals | Summit Plenaries | Round Tables | Posters | Authors Index



Oral Presentations


SESSION:
RecyclingMonPM2-R10
10th Intl. Symp. on Sustainable Materials Recycling Processes & Products
Mon. 21 Oct. 2024 / Room: Dazzle D.
Session Chairs: Jie Liu; Fang Wang; Student Monitors: TBA

14:45: [RecyclingMonPM206] OL
OPTIMIZATION OF MgCl2-ASSISTED NEUTRAL PROTEASE SYSTEM FOR SUSTAINABLE BEAMHOUSE PROCESSING
Keyong Tang1
1Zhengzhou University, Zhengzhou, China
Paper ID: 463 [Abstract]

The beamhouse plays a pivotal role in leather manufacturing. However, the conventional lime-sulfide system (LSS) used in the beamhouse causes significant environmental pollution due to the extensive use of chemical agents. In recent years, most research has focused on biological treatments, with enzymes emerging as a promising environmentally friendly alternative. In this study, we employed the salt-enzyme system (SES) to utilize MgCl2-assisted neutral protease to streamline processes and reduce pollution in the beamhouse. Additionally, response surface methodology (RSM) was utilized to optimize the experimental conditions for enhancing unhairing, fiber opening, and bating efficiency. In terms of environmental benefits, compared to LSS, SES exhibits a significant decrease in COD, NH3-N, and TS by 9.59%, 26.27%, and 76.94%, respectively, highlighting its efficacy as an environmentally sustainable alternative. The environmental impacts of the beamhouse stage (LCA) approach by comparing two scenarios. The results showed that all the environmental significantly lower than those linked to LSS. The utilization of MgCl2-assisted neutral protease in a one-step beamhouse aligns with the trend of environmentally friendly and green production for the leather industry.

References:
[1] P. Thanikaivelan, J.R. Rao, B.U. Nair, T. Ramasami, Recent Trends in Leather Making: Processes, Problems, and Pathways, Critical Reviews in Environmental Science and Technology, 35 (2007) 37-79.
[2] Y. Wang, Y. Zeng, J. Zhou, W. Zhang, X. Liao, B. Shi, An integrated cleaner beamhouse process for minimization of nitrogen pollution in leather manufacture, Journal of Cleaner Production, 112 (2016) 2-8.
[3] J. Gladstone Christopher, S. Ganesh, S. Palanivel, M. Ranganathan, R.R. Jonnalagadda, Cohesive system for enzymatic unhairing and fibre opening: an architecture towards eco-benign pretanning operation, Journal of Cleaner Production, 83 (2014) 428-436.


15:45 COFFEE BREAK/POSTERS/EXHIBITION - Ballroom Foyer

SESSION:
RecyclingMonPM3-R10
10th Intl. Symp. on Sustainable Materials Recycling Processes & Products
Mon. 21 Oct. 2024 / Room: Dazzle D.
Session Chairs: Mingrui Zhang; Qijue Chen; Student Monitors: TBA

16:25: [RecyclingMonPM310] OS
TOWARDS SUSTAINABLE LEATHER MANUFACTURING: A ONE-STEP ENZYMATIC BEAMHOUSE PROCESS WITH SIGNIFICANT COST AND ENVIRONMENTAL BENEFITS
Mingrui Zhang1; Chao Tang1; Hui Liu2; Mǎdǎlina Georgiana Albu Kaya3; Keyong Tang1
1Zhengzhou University, Zhengzhou, China; 2Henan University of Science and Technology, Luoyang, China; 3INCDTP-Leather and Footwear Research Institute, Bucharest, Romania
Paper ID: 58 [Abstract]

Leather manufacturing is increasingly prioritizing environmentally friendly processes, emphasizing clean production to reduce environmental impacts. The present work explored the application of an α-amylase/neutral protease system (ANS) in a simplified, one-step process for unhairing, fiber opening, and bating as a viable alternative to the traditional, chemically intensive lime-sulfide system (LSS). Utilizing response surface methodology (RSM), we developed a mathematical model to optimize operational conditions, resulting in an effective concentration of 0.3 wt.% α-amylase and 0.5 wt.% neutral protease at 28.4℃ over 16.6 hours. The effectiveness of the process on unhairing and fiber opening was assessed through scanning electron microscopy (SEM), and the impact on bating was evaluated by the removal rates of carbohydrate and proteoglycan. The leather produced using the optimized ANS  exhibited physical properties comparable to those processed traditionally, with the higher hydrothermal shrinkage temperature and increased softness. Environmentally, the optimized ANS process achieved significant reductions in pollutants, cutting over 90% of chemical oxygen demand (COD), NH3-N, and Cl-, and reducing total solids (TS) by 73.91%. A cost analysis further revealed a direct cost savings of 30.98% when using the ANS compared to the LSS, alongside indirect savings from enhanced production efficiency and simplified wastewater treatment. Notably, the one-step enzymatic beamhouse approach substantially lowers electricity and water usage, potentially reducing greenhouse gas emissions by 44.6%. This investigation underscores the potential of ANS as a sustainable, cost-effective approach for leather manufacturing that supports environmentally friendly practices.

References:
[1] Covington, A.D., Tanning chemistry : the Science of Leather. Cambridge: The Royal Society of Chemistry, 2009.
[2] Thanikaivelan, P., Rao, J., Nair, B., Ramasami, T., Environ. Sci. Technol., 2002, 36, 4187.
[3] Saran, S., Mahajan, R., Kaushik, R., Isar, J., Saxena, R., J. Clean. Prod., 2013, 54, 315-322.


17:25 POSTERS/EXHIBITION - Ballroom Foyer