ORALS

SESSION: ManufacturingMonPM2-R4 Precision / Ultraprecision Manufacturing	Mamalis International Symposium on Advanced Manufacturing of Advanced Materials and Structures with Sustainable Industrial Applications
Mon Nov, 5 2018 / Room: Sao Conrado (50/2nd)
Session Chairs: Tatsuo Sawada; Session Monitor: TBA

15:55: [ManufacturingMonPM209] Keynote
Faultless Steel Production and Manufacturing
Xenia Vourna¹ ; Evangelos Hristoforou¹ ; Athanasios G. Mamalis² ; ¹National TU of Athens, Athens, Greece; ²PC-NAE, Demokritos National Center for Scientific Research, Athens, Greece;
Paper Id: 294 [Abstract]

Faultless steel production and manufacturing (FASTEP) represents a new method and technology for surface and bulk stress distribution monitoring and rehabilitation in steels. The quality of the steel and corresponding products depends on the distribution and level of stresses in its volume and surface, since stress gradient is responsible for steel cracking generation & failure. The existing technology in stress monitoring concerns either surface stress distribution monitoring instruments with unacceptably high uncertainty, or point surface stress sensors, or surface and bulk laboratory techniques not able to operate in industrial environment. Therefore, a method to provide stress tensor distribution monitoring on the surface and in the bulk of steels would be the feedback system to not only monitor stresses but actually to achieve stress rehabilitation. FASTEP solution in achieving stress distribution monitoring in steel production, manufacturing and use, is related to a new method and technology, currently pending for patent, offering stress tensor distribution monitoring on the surface and the bulk of steels, steel welds and products based on them. The achieved uncertainty has been <1% for surface or bulk stress measurements, with speeds as high as 100/s per point of measurement, compared to ~10% uncertainty and speed of 1-10 s per point of the existing state of the art, thus opening a new era in diagnostics & therapeutics in steel industry. Such a technology can be the feedback system for automated stress rehabilitation (annihilation or strengthening) process in steel production and manufacturing, as well as in installed steel structures (end-user applications).

SESSION: ManufacturingWedAM-R4 Transport / Crashworthiness of Vehicles: Passive and Active Safety	Mamalis International Symposium on Advanced Manufacturing of Advanced Materials and Structures with Sustainable Industrial Applications
Wed Nov, 7 2018 / Room: Sao Conrado (50/2nd)
Session Chairs: Ryuichi Tomoshige; Session Monitor: TBA

12:35: [ManufacturingWedAM04]
Magnetic Permeability Measurement Device Based on Hall Effect
Spyridon Angelopoulos¹ ; Giorgios Banis¹ ; Xenia Vourna¹ ; Aphrodite Ktena² ; Panagiotis Tsarabaris¹ ; Evangelos Hristoforou¹ ; Athanasios G. Mamalis³ ; ¹National TU of Athens, Athens, Greece; ²TEI of Chalkida, Chalcis, Greece; ³PC-NAE, Demokritos National Center for Scientific Research, Athens, Greece;
Paper Id: 296 [Abstract]

A new, fully portable device is presented, which can be used to measure magnetic permeability and residual stress. The device is based on the use of a Hall sensor and a permanent magnet. The Hall sensor is placed at the edge of a yoke, and consists of two parallel ferromagnetic bars and a permanent magnet. As a result, its output voltage depends on the magnetic field that is produced by the magnet. If the yoke is placed near a ferromagnetic material under test, the Hall voltage output will change accordingly. The optimal placement of the Hall sensor was found through software simulations. The magnetic field measured by the Hall sensor can be correlated to the surface magnetic permeability and the residual stress tensor distribution of the ferromagnetic material under test. Calibration of the sensor was held, in order to provide accurate results. The constructed device includes the aforementioned sensing element, an Arduino-based microcontroller, an RF transmitter, a Bluetooth module, and a battery. The collected data is wirelessly transmitted to a receiving device, and consists of an Arduino-based microcontroller, an RF receiver, an LCD, and a battery. As a result, the output information can be viewed either on the dedicated device or on any other Bluetooth-compatible device (e.g. smartphone or tablet). The sensor is suitable for on-field measurements, as it is wireless, energy sufficient, robust, and conducts high-speed contactless measurements.