Benjamin Podmiljsak

Abstract:

In this study, we explore the challenge of creating anisotropic permanent magnets through the process of additive manufacturing, specifically using material extrusion (MEX). Typically, the production of anisotropic magnets requires the application of an external magnetic field, with the most cost-effective approach being the utilization of permanent magnets in a specific orientation to align the particles. However, when employing a filament-based 3D printer or material extruder, generating an adequate magnetic field presents certain difficulties. The simplest method involves printing directly atop a permanent magnet, as shown in previous studies. [1] However, this approach restricts the magnet's height due to the diminishing magnetic field with distance, eventually leading to a point where particle orientation ceases. Contrary to predictions, our observations revealed that the printed magnet not only sustains but also extends the magnetic field of the underlying permanent magnet. This results in a greater degree of anisotropy at distances further from the magnetic field source than initially anticipated. This discovery opens up new possibilities for more intricate designs, circumventing the limitations imposed by space constraints for permanent magnet placement by leveraging the magnetic field extension provided by the previously printed magnet.