2024 - Sustainable Industrial Processing Summit
SIPS 2024 Volume 15. Intl. Symp on Energy, Biochar, Cement, Carbon, Construction Materials, Agroforestry and Environmental

Editors:F. Kongoli, S.M. Atnaw, H. Dodds, M. Mauntz, T. Turna, H.W. Kua, M. Giorcelli, J. Antrekowitsch, G. Hanke, O. Adiguzel
Publisher:Flogen Star OUTREACH
Publication Year:2024
Pages:297 pages
ISBN:978-1-998384-32-7 (CD)
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
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    ENERGY EFFICIENCY OF FRICTION STIR BASED ADDITIVE MANUFACTURING APPROACHES

    Simone Amantia1; Kirill Kalashnikov1; Davide Campanella1; Giuseppe Ingarao1; Gianluca Buffa1; Livan Fratini1; Fabrizio Micari1;
    1UNIVERSITY OF PALERMO, Palermo, Italy;
    Type of Paper: Regular
    Id Paper: 66
    Topic: 17

    Abstract:

    Additive Manufacturing (AM) is a revolutionary technology that has transformed traditional manufacturing processes. This innovative approach has opened up new possibilities across various industries, ranging from aerospace and healthcare to automotive and consumer goods. As far as metals are concerned, along with fusion-based processes such as Selective Laser Melting (SLM) or Electron Beam Melting (EBM), solid-state, friction-based additive manufacturing processes have recently been developed and have caught the attention of several researchers[1]. In this paper two variants of  solid-state friction-based additive processes are presented: (i) Friction Surfacing [2] (ii)  processes based on friction stir welding, known as Friction Stir Additive Manufacturing (FSAM)[3]. In the paper an experimental campaign with varying the main process parameters is presented and the obtained samples are  analyzed from both mechanical properties and resource consumption performance angles. Energy and resource flows are  quantified and analyzed for each process; guidelines for the environmentally friendly process selection are provided.

    Keywords:

    Friction Stir Additive Manufacturing; Friction Surfacing; Energy efficiency; Resource consumption

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    Cite this article as:

    Amantia S, Kalashnikov K, Campanella D, Ingarao G, Buffa G, Fratini L, Micari F. (2024). ENERGY EFFICIENCY OF FRICTION STIR BASED ADDITIVE MANUFACTURING APPROACHES. In F. Kongoli, S.M. Atnaw, H. Dodds, M. Mauntz, T. Turna, H.W. Kua, M. Giorcelli, J. Antrekowitsch, G. Hanke, O. Adiguzel (Eds.), Sustainable Industrial Processing Summit Volume 15 Intl. Symp on Energy, Biochar, Cement, Carbon, Construction Materials, Agroforestry and Environmental (pp. 162-169). Montreal, Canada: FLOGEN Star Outreach