2023-Sustainable Industrial Processing Summit
SIPS2023 Volume 1. Assis Intl. Symp/ Advanced Iron & Steel Making

Editors:F. Kongoli, T. Usui, R.A. Vilela, J. A. de Castro, W. F. Santos, J. Poveromo, GS. Mahobia, B. Deo
Publisher:Flogen Star OUTREACH
Publication Year:2023
Pages:441 pages
ISBN:978-1-989820-72-8 (CD)
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
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    ANALYSIS OF THE PERFORMANCE OF SHAFT FURNACES WITH PARTIAL REPLACEMENT OF THE BURDEN WITH SELF-REDUCING PELLETS CONTAINING BIOMASS

    Jose Adilson de Castro1; GIULIO ANTUNES DE MEDEIROS2;
    1UFF - FEDERAL FLUMINENSE UNIVERSITY, Volta Redonda, Brazil; 2UFF-PROGRAMA DE POS GRADUAçãO EM ENGENHARIA METALURGICA, Volta Redonda, Brazil;
    Type of Paper: Regular
    Id Paper: 70
    Topic: 2

    Abstract:

    The shaft furnace known Midrex is used for the production of direct reduced iron with the use of reformed gas. Another process based on shaft reactors is the Tecnored process, which exhibits the great advantage of using self-reducing agglomerates. Therefore, it was proposed a combination of the shaft furnace for direct reduction with self-reducing pellet burden. In addition, with the aim of improving the furnace efficiency and reducing the need for reformed gas, the injection of natural gas and oxygen into the bustle region is proposed. Thus, it is possible to exploit the advantages of direct reduction involving high amounts of hydrogen and faster reactions of the self-reducing process to decrease the CO2 emission, compared to that of blast furnace. The energy profile, productivity, and carbon emission of the traditional shaft furnace were compared with the simulated results after partial replacement of the burden with self-reducing pellets containing fines of elephant grass charcoal. The simulation results for a combination of 15% of self-reducing pellets in the burden with 3.5% oxygen and natural gas injections were the best among the scenarios simulated, with the productivity being 2.9 ton/m3/day and the decrease in the amount of reformed gas being 18%.

    Keywords:

    Modeling; Numerical simulation; shaft furnace; self-reducing pellets; biomass

    References:

    [1] Castro JA, Rocha EP, Oliveira EM, Campos MF, Francisco
    AS. Mathematical modeling of the shaft furnace process
    for producing DRI based on the multiphase theory. REM -
    International Engineering Journal. 2018;71(1):81-87

    Cite this article as:

    de Castro J and ANTUNES DE MEDEIROS G. (2023). ANALYSIS OF THE PERFORMANCE OF SHAFT FURNACES WITH PARTIAL REPLACEMENT OF THE BURDEN WITH SELF-REDUCING PELLETS CONTAINING BIOMASS. In F. Kongoli, T. Usui, R.A. Vilela, J. A. de Castro, W. F. Santos, J. Poveromo, GS. Mahobia, B. Deo (Eds.), Sustainable Industrial Processing Summit Volume 1 Assis Intl. Symp/ Advanced Iron & Steel Making (pp. 342-343). Montreal, Canada: FLOGEN Star Outreach