2018-Sustainable Industrial Processing Summit
SIPS2018 Volume 1. Afonso Intl. Symp. / Iron and Steel Making

Editors:F. Kongoli, M.-C. Gomez-Marroquin, M. Contrucci, N. Lacerda, F. V. Cancado, M. de Souza, R. Valladares
Publisher:Flogen Star OUTREACH
Publication Year:2018
Pages:184 pages
ISBN:978-1-987820-82-9
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
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    Energy, Environment and Economic Aspects of Orien Technology

    Genrikh Dorofeev1; Florian Kongoli2;
    1FERRO-TECHNOLOGY, Moscow, Tula, Russian Federation; 2FLOGEN TECHNOLOGIES INC., Mont-Royal, Canada;
    Type of Paper: Plenary
    Id Paper: 375
    Topic: 2

    Abstract:

    In a previous publication at FLOGEN SIPS 2016, ORIEN Technology was introduced as a new technology that is compact, energy intensive and self-sufficient. It is also environmentally friendly with numerous advantages compared to the classical iron and steel production technologies.
    In a subsequent paper at FLOGEN SIPS 2017, the basic physicochemical principles of this process were described. This included its special characteristics of direct liquid-state reduction of unique iron-ore cold-pressed briquettes which simultaneously achieve the reduction of iron ore out of the briquettes and convert it into steel. This process is performed in a single electric furnace unit and produces a unique iron melt of a special type in which the carbon exists in a non-equilibrium colloidal form that can be controlled to vary widely from 0.04% to 30%.
    This paper describes various unique characteristics and advantages of this process in terms of energy saving, environmental protection, economy and steel quality.

    Keywords:

    “ORIEN” process, steel production technology, ore raw materials, energy raw materials, Synticom, briquettes, carbon, metal quality, energy efficiency and ecology.

    References:

    [1] Dorofeev G and Kongoli F. Orien Technology, A Sustainable Paradigm Shift In Iron And Steel Industry. In: Kongoli F, Akiyama T, Nogami H, Saito K, Fujibayashi A, editors. Sustainable Industrial Processing Summit SIPS 2016 Volume 6: Yagi Intl. Symp. / Metals & Alloys Processing. Volume 6. Montreal (Canada): FLOGEN Star Outreach; 2016. p. 386-393.
    [2] Dorofeev G and Kongoli F. Basic Physicochemical Principles of ORIEN Process - A Direct Iron Ore to Steel Technology. In: Kongoli F, Conejo A, Gomez-Marroquin MC, editors. Sustainable Industrial Processing Summit SIPS 2017 Volume 9: Iron and Steel, Metals and Alloys. Volume 9. Montreal (Canada): FLOGEN Star Outreach; 2017. p. 116-126
    [3] G.A. Dorofeev, P.R. Yantovskiy, K.G. Smirnov, Ya.M.Stepanov. ORIEN Process for Smelting High-Quality Steels from Ore and Energy Raw Materials on the Principle of Energy-Self-Supplying. In: Ferrous metals. Volume 5. 2017. p.17-22.
    [4] G.A. Dorofeev and etc. The Method of Liquid-Phase Production of Iron of Direct Reduction. Patent of the Russian Federation No. 2511419.
    [5] G.A. Dorofeev and etc. The method for Steel Smelting in Electric Arc Furnace and Electric Arc Furnace. Patent of the Russian Federation No. 2539890.
    [6] Patent of the Russian Federation No.2610975. The method for steel smelting in electric arc furnace. G.A. Dorofeev and etc.
    [7] A.G. Shalimov, A.E. Semin, M.P. Galkin, K.L. Kosyrev. Innovative Development of Electric Steel Smelting: Monograph. Metallurgizdat; 2014. p.306
    [8] L.A. Schulz - M. Elements of Non-Waste Technology in Metallurgy: A Textbook for Universities. In: Metallurgy; 1991. p.174.
    [9] Yu.S. Yusfin, A.A. Gimmelfarb, N.F. Pashkov–M. New Metal Production Processes (Iron Metallurgy): Textbook for Universities. In: Metallurgy; 1994. p.320.

    Cite this article as:

    Dorofeev G and Kongoli F. (2018). Energy, Environment and Economic Aspects of Orien Technology. In F. Kongoli, M.-C. Gomez-Marroquin, M. Contrucci, N. Lacerda, F. V. Cancado, M. de Souza, R. Valladares (Eds.), Sustainable Industrial Processing Summit SIPS2018 Volume 1. Afonso Intl. Symp. / Iron and Steel Making (pp. 68-78). Montreal, Canada: FLOGEN Star Outreach