2017-Sustainable Industrial Processing Summit
SIPS 2017 Volume 8: Surfaces and Interfaces(SISAM), Composite, Ceramic and Nanomaterials

Editors:Kongoli F, Braems I, Demange V, Dubois JM, Pech-Canul M, Patino CL, Fumio O
Publisher:Flogen Star OUTREACH
Publication Year:2017
Pages:249 pages
ISBN:978-1-987820-75-1
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
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    Characterization in Drilling Process of Carbon Fiber Reinforced Plastic Composite Materials

    Kamlesh Phapale1; Sandip Patil2; Shreyans Khot2; Ramesh Singh2; 0;
    1BHARAT FORGE LTD., Pune, India; 2, , ;
    Type of Paper: Invited
    Id Paper: 215
    Topic: 18

    Abstract:

    Composite materials are the emerging material for enormous applications in various engineering domains, due to its extremely high strength to weight ratio and corrosion resistance properties. The composite laminates are difficult to machine materials, which results into low drilling efficiency and drilling-induced delamination. Drilling is a widely used technique to assemble components specifically, in more complex structures. In the aircraft industry, about 60% of part rejections come from drilling-associated delamination. This study presents the experimental characterization to understand the effect of cutting parameters used for drilling holes on the thrust force, delamination extent, hole surface roughness and exit hole diameter using two-flute solid carbide twist drill of diameter 6.35mm. It also describes the identification of critical thrust force below which no damage occurs. The analysis shows that feed rate plays a dominant role in delamination, thrust force, hole surface roughness and exit hole diameter than the spindle speed.

    Keywords:

    Carbon; Characterization; Composites; Processing; Technology;CFRP drilling; design of experiments; delamination; critical thrust force; surface roughness; hole diameter

    References:

    [1] Soutis C., Fiber reinforced composite in aircraft construction. Progr Aerosp Sci.2005; 41:143-51.
    [2] Gaitonde V.N, Karnik S.R, Campos Rubio J, Esteves Correia A, Abrão A.M and Paulo Davim J. A study aimed at minimizing delamination during drilling of CFRP composites, Journal of Composite Materials 2011 45: 2359.
    [3] 3 Gay D, Hoa SV and Tsai SW. Composite materials design and applications. New York: CRC Press; 2003
    [4] 4 Davim JP, Reis P and Antonio CC. Experimental study of drilling glass fiber reinforced plastics (GFRP) manufactured by hand lay-up. Compos Sci Technol 2004; 64:289–97.
    [5] Stone R and Krishnamurthy K. A. Neural network thrust force controller to minimize delamination during drilling of graphite-epoxy laminates. Int J Mach Tools Manuf 1996; 36:985–1003.
    [6] Tsaoa C.C and Hocheng H. Computerized tomography and C-Scan for measuring delamination in the drilling of composite materials using various drills. Int J Mach Tools Manuf 2005; 45:1282–1287.
    [7] Kamlesh Phapale, Sandip Patil, Dr. Ramesh Singh, Dr. RKP Singh. Comparative Study of Drilling Induced Delamination in CFRP with Different ply Orientation. ISSN: 1662-9795, Vol. 705, pp 227-232.
    [8] DeFu Liu, YongJun Tang, W. L. Cong. A review of mechanical drilling of composite laminates. Composite Structures 94 (2012):1265–1279.

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    Cite this article as:

    Phapale K, Patil S, Khot S, Singh R, . (2017). Characterization in Drilling Process of Carbon Fiber Reinforced Plastic Composite Materials. In Kongoli F, Braems I, Demange V, Dubois JM, Pech-Canul M, Patino CL, Fumio O (Eds.), Sustainable Industrial Processing Summit SIPS 2017 Volume 8: Surfaces and Interfaces(SISAM), Composite, Ceramic and Nanomaterials (pp. 132-137). Montreal, Canada: FLOGEN Star Outreach