2016-Sustainable Industrial Processing Summit
SIPS 2016 Volume 8: Non-ferrous, Rotary Kiln, Ferro-alloys, Rare Earth, Coal

Editors:Kongoli F, Xueyi G, Shumskiy V, Kozlov P, Capiglia C, Silva AC, Turna T
Publisher:Flogen Star OUTREACH
Publication Year:2016
Pages:350 pages
ISBN:978-1-987820-50-8
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
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    Effect of flow pattern on energy consumption and properties of copper powder in the electrolytic process

    Xia Wentang1; Xiang Xiaoyan1; Wenqiang Yang2; Jianguo Yin1;
    1, Chongqing, China; 2SCHOOL OF METALLURGICAL AND MATERIALS ENGINEERING, UNIVERSITY OF SCIENCE AND TECHNOLOGY, Chongqing, China;
    Type of Paper: Regular
    Id Paper: 110
    Topic: 6

    Abstract:

    Because of distinctive properties, such as dendritic structure, high green strength, and low oxygen content, the electrolytic copper powder has been widely used in aviation, aerospace, national defense industry and other domains. But at present, energy consumption of the electrolysis process in copper powder production is high, and the current efficiency is only about 90%. Therefore£¬the decrease in energy consumption in the electrolysis process has become the major bottlenecks to the development of the enterprises. In this paper, a new electrolysis cell with different liquid inlet arranged on the sides (inlets was paralleled with the plate electrode) and ends (inlets was vertical with the plate electrode) of the cell was manufactured. Then, the effect of flow changes in a different liquid inlet on the current efficiency, energy consumption and properties of copper powder was studied. The experimental results showed that the electrolytic process had the highest current efficiency and lowest energy consumption when the flow rate is 1.5l/min in the paralleled inlet and 0.5 l/min in the vertical inlet. Under the optimal conditions, the current efficiency, energy consumption and copper powder size were 96.68%, 733.7186 kw∙h/t and 76.831um respectively. This means an obvious rise in current efficiency and decrease in energy consumption compared to traditional feeding method.

    Keywords:

    Copper; Electrolytes; Energy; Non-Ferrous; Reactor;

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    Cite this article as:

    Wentang X, Xiaoyan X, Yang W, Yin J. Effect of flow pattern on energy consumption and properties of copper powder in the electrolytic process. In: Kongoli F, Xueyi G, Shumskiy V, Kozlov P, Capiglia C, Silva AC, Turna T, editors. Sustainable Industrial Processing Summit SIPS 2016 Volume 8: Non-ferrous, Rotary Kiln, Ferro-alloys, Rare Earth, Coal. Volume 8. Montreal(Canada): FLOGEN Star Outreach. 2016. p. 129-138.